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Control Chart

Control Chart Types

 

Control Chart Types - How Many Are There?

 

How Do I Choose the Right Chart?

 

What's the Difference Between Variable and Attribute Control Charts?

 

If you are struggling with any of these questions, you are not alone.

You can take classes, read articles or find a good decision tree, but next week,
you won't remember what you learned...

 

That is why we built control chart selection rules right into our QI Macros code.

 

QI Macros Knows the Rules and Will Choose the Right Chart For You

 

  1. Shewhart Variable Control Charts

 

Use for Measured Data

(time, money, length, width, depth, weight, etc.)
Often contains decimals (.006, 8.9, 74.05)

 

  • Individuals & Moving Range XmR Chart Template

 

The purpose of the Individuals Moving Range Chart template is to evaluate the stability of processes using variable data--time, cost, length, weight when the sample size is one.

 

Here is an example of the Individuals Moving Range Chart template in QI Macros for Excel. Just type data into the yellow input area and the control charts, histogram and probability plot will be drawn to the right. You can also cut and paste data from another spreadsheet into the template.

 

The Individual Moving Range (XmR) chart template is actually made up of several templates depending on your needs:

 

Learn more about these control chart template options.

 

Control Chart Templates in Excel

 

Need an Easy Way to Create Control Charts in Excel?

  • Do you have production line staff who don't have time to learn a complicated SPC Software package?
  • Do you need an easy to use fill-in-the-blanks solution that anyone can use?

 

QI Macros Add-in Contains Easy to Use Templates for a Variety of Control Charts

 

QI Macros Installs a menu on Excel's toolbar.

 

Just open a template from QI Macros Menu and get started creating charts.

Input cells are shaded in yellow. Type directly into a template, cut and paste or link from another worksheet.

 

Control Chart Templates Included in QI Macros Add-in

 

Attribute Control Charts

  • c chart
  • p chart
  • u chart
  • np chart

 

Variable Control Charts

  • XmR chart
  • XbarR chart
  • XbarS chart
  • I-MR-R chart

 

Specialized Control Charts

  • Pre-control chart
  • Cusum and EWMA charts
  • Levey Jennings chart
  • g and t charts

 

Each QI Macros Control Chart Template Has These Additional Features

 

Each template is an Excel workbook made up of several worksheets with varying options.

 

Control Limit Calculation Options

 

  • Default - center line uses average
  • Median: center line uses median
  • Fixed: control limits defined by user
  • Short Run (DNOM): compares data against a target value
  • Real Time XbarR: parses gage data into subgroups for analysis
  • P for np LE 5: for use with small sample sizes (p chart only)

 

Control Chart Template Display Options

 

  • Rolling Data: user defines # of points to display on chart
  • Scrolling Data: ability to scroll through large data sets

 

  • X bar R Chart Six Pack Template for Excel

 

Same as Minitab's Capability Sixpack™ for a fraction of the cost

 

You don't have to spend alot of money on expensive software to perform process stability and capability analysis on your data.

        

QI Macros Add-in for Excel makes SPC as easy as typing data into an Excel spreadsheet.

 

Open up the XbarR Six Pack by clicking on the QI Macros tab on Excel's menu, then Control Chart Templates then XbarR Six Pack.

 

Then just type your data into the yellow input area and the control charts, histogram, values plot and probability plot will be drawn to the right. You can also cut and paste data from another spreadsheet into the template.

 

 

Sigma Estimator Formula

 

The X bar R Six Pack also lets you choose which formula you want to use for sigma estimator. The default is Pooled Standard Deviation but you can also select Sbar and Rbar by changing the number in cell AV:2

 

Tip: QI Macros will prompt you for your subgroup size. A subgroup is a group of measurements produced under the same set of conditions. In the example above the subgroup size is five.

 

  • X and S Chart Six Pack Template for Excel

 

Same as Minitab's Capability Sixpack™ for a fraction of the cost

 

You don't have to spend a lot of money on expensive software to perform process stability and capability analysis on your data.

 

QI Macros Add-in for Excel makes SPC as easy as typing data into an Excel spreadsheet.

 

Open up the XbarS Six Pack by clicking on the QI Macros tab on Excel's menu, then Control Chart Templates then XbarS Six Pack.

 

Then just type your data into the yellow input area and the control charts, histogram, values plot and probability plot will be drawn to the right. You can also cut and paste data from another spreadsheet into the template.

 

 

Sigma Estimator Formula

 

The X and S Six Pack also lets you choose which formula you want to use for sigma estimator. The default is Pooled Standard Deviation but you can also select Sbar by changing the number in cell AV:2

 

Tip: QI Macros will prompt you for your subgroup size. A subgroup is a group of measurements produced under the same set of conditions. In the example above the subgroup size is five.

 

  1. Shewhart Attribute Control Charts

 

Use for Counted Data

 

(number of defects, mistakes, errors, etc.)
Always a whole number (1, 44, 75)

 

  • Create a c Chart in Excel

 

Use c charts for counted data:
...when the opportunity is large but the number of defects is small

 

For example, you might be counting injuries at a plant or medication errors in a hospital. The opportunity for errors is large but the actual occurences are low.

 

Two Examples of c chart data:

 

QI Macros adds a new menu to Excel and provides two ways to create charts:

 

Run a Macro on Data You Have Already Collected

 
  1. Click and drag over the data to select it.
  2. Click on QI Macros > Control Charts > c chart.
  3. QI Macros does the math and draws the chart.
  4. QI Macros also performs stability analysis. Unstable points or trends turn red and should be investigated.

 

Input Data into a Fill-in-the-Blanks Template

  1. Click on QI Macros > Control Chart Templates > c chart.
  2. Input your data into the yellow shaded area.
  3. The chart is drawn as the data is input.
  4. Run stability analysis using the chart tools menu.

 

  • Draw a u Chart in Excel

 

Use u charts when counting defects and the sample size varies

 

u chart data looks like this:

Example of a u chart:

Uneven control limits result from the varying sample sizes.

 

It's Easy to Draw a u Chart in Excel Using QI Macros

 

QI Macros adds a new menu to Excel and provides two ways to create charts: a u chart macro and a u chart template:

 

Create a u chart by running a macro:

  1. Select your data.
  2. Select a u chart on QI Macros menu.
  3. QI Macros will do the math and draw the chart for you.
  4. QI Macros will also turn any unstable points or conditions red.
    These should be investigated.

 

Create a chart using a u chart template:

  1. Open a template :
    QI Macros > Control Chart Templates > u chart
  2. Input your data into the yellow shaded area.
  3. The chart is drawn as the data is input.
  4. Run stability analysis using the chart tools menu.

 

 

Defects - u charts

 

Each item can have more than one defect:

  • scratches on a car door
  • errors on a bill
  • missing products in a shipment

 

Defective Items - p charts

 

Each item is only counted once:

  • car doors that need to be repainted
  • bills that are wrong
  • incomplete shipments

 

  • Draw a p Chart in Excel

 

Use p charts when counting defective items & the sample size varies

 

The p chart is one of four attribute control charts used to evaluate the stability of a process over time using counted data. p charts are sometimes confused with u charts.

 

p chart data Example

 

Example of a p chart

Uneven control limits result from the varying sample sizes.

 

It's Easy to Draw a p Chart in Excel Using QI Macros

 

QI Macros adds a new menu to Excel and provides two ways to create charts:

“What your organization has done with the excel macros is great. It saves me a lot of time by not having to create the formulas and links. Your QI Macro's are better than most SPC specific software on the market. I have been using your macros since 1997.”

- Chuck Whitaker
Nishikawa Standard Co.

 

Create a p chart by running a macro:

  1. Select your data.
  2. Click on QI Macros menu > Control Charts > p chart.
  3. QI Macros will do the math and draw the chart for you.
  4. QI Macros will also turn any unstable points or conditions red.
    These should be investigated.

 

Create a chart using a p chart template:

  1. Open a template:
    QI Macros > Control Chart Templates > p chart
  2. Input your data into the yellow shaded area.
  3. The chart is drawn as the data is input.
  4. Run stability analysis using the chart tools menu.

 

  • Create an np Chart in Excel

 

Use np charts when counting defective items / constant sample size

 

The np chart is useful when it's easy to count the number of defective items and the sample size is always the same. Examples might include: the number of defective circuit boards per 1000 or incorrect invoices per each sample of 50.

 

Example of np chart data

 

Example an np chart created using QI Macros

 

It's Easy to Draw a np Chart in Excel Using QI Macros

 

QI Macros adds a new menu to Excel and provides two ways to create charts: macros and templates:

 

Run a Macro on Data You Have Already Collected

  1. Select your data.
  2. Click on QI Macros > Control Charts > np chart.
  3. QI Macros does the math and draws the chart.
  4. QI Macros turns unstable points or trends turn red. These should be investigated.

 

Input Data into a Fill-in-the-Blanks Template

  1. Click on QI Macros > Control Chart Templates > np chart.
  2. Input your data into the yellow shaded area.
  3. The chart is drawn as the data is input.
  4. Run stability analysis using the chart tools menu.

 

Example of QI Macros np chart template:

 

“I looked at a number of alternatives (some much more expensive than QI Macros, some in the same price range); QI Macros was head and shoulders above the competition in price/performance.”

- Robert Bamford
Software Systems Quality Consulting

 

“It is so simple to use and anybody can use it. It's like a magic program.

You input the data, you click the button and, "poof," there it is!
It's all done for you. It's great, I love it...”

- National Association of Healthcare Quality Conference

 

QI Macros Draws These Specialized Control Charts Too

 

Other Variable Control Charts

 

  • Cusum Chart: detect small shifts in a process
  • EWMA Chart: detect small shifts - subgroup size=1
  • Moving Average
  • Hotelling T2: two interacting measurements
  • Levey Jennings Chart: standard deviation
  • Precision Control Chart: monitor paired measure
  • Short Run SPC Chart: Deviation from Nominal (DNOM)
  • ZmR Chart: Short Run Chart

 

Other Attribute Control Charts

 

  • p' Laney chart
  • u' Laney chart
  • g chart: time or units between rare events
  • t chart: time between rare events
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